Cousins 2100-SRT Low Profile Pallet Wrapper

Manufacturer: Cousins Packaging
Model: 2100-SRT
Condition: New Equipment
Availability: Available

Proven Low-Profile Pallet Wrapping with Powered Pre-Stretch

COUSINS 2100-SRT PALLET WRAPPER | 57-INCH TURNTABLE | 4,000-LB DYNAMIC CAPACITY | SUPER RAPID THREAD II

Cousins 2100-SRT Pallet Wrapper Overview

The Cousins 2100-SRT pallet wrapper is a premium semi-automatic system for manufacturers, warehouses, and distribution operations. Ameripak, a Cousins Packaging Master Distributor, offers this low-profile wrapper with experienced application support, programmable controls, and powered pre-stretch technology.

Because its turntable sits only 2.75 inches above the floor, operators can load pallets with a forklift or pallet jack when using the appropriate ramp. As a result, the 2100-SRT works well in facilities that use multiple pallet-handling methods.

Cousins Packaging builds the 2100-SRT in North America with structural-steel construction and industrial AC drives. In addition, its Super Rapid Thread II carriage helps improve film utilization while maintaining controlled load containment. The machine can process up to 35 loads per hour, although actual production depends on load size, wrap settings, and material-handling time.

Cousins 2100-SRT Pallet Wrapper Benefits

  • Handles pallet loads weighing up to 4,000 pounds dynamically.
  • Additionally, the turntable supports up to 10,000 pounds of static weight.
  • Accommodates loads measuring up to 50 inches wide × 50 inches long.
  • As a result, its tower clearance supports load diagonals up to 71 inches.
  • Wraps pallet loads measuring up to 82 inches high.
  • Meanwhile, three programmable recipes support different products and containment requirements.
  • Reduces film consumption through powered pre-stretch technology.
  • Therefore, operations can improve containment without relying on excessive film.
  • Provides operating information and diagnostics through its LCD interface.
  • Finally, its portable steel base allows relocation as facility needs change.

Facilities comparing loading methods can review Ameripak’s guide to low-profile and high-profile pallet wrappers.

Cousins 2100-SRT Pallet Wrapper Specifications

Production and Load Capacity

  • Production speed: Up to 35 loads per hour
  • Dynamic capacity: 4,000 pounds
  • Static weight limit: 10,000 pounds
  • Maximum load footprint: 50 inches wide × 50 inches long
  • Maximum load diagonal: 71 inches
  • Maximum load height: 82 inches

However, pallet loads must remain stable and properly positioned throughout turntable rotation. Therefore, Ameripak should evaluate the load dimensions, weight distribution, product stability, and wrapping requirements before finalizing the machine configuration.

Low-Profile Turntable System

  • Turntable diameter: 57 inches
  • Platform construction: Laser-cut steel plate
  • Floor height: 2.75 inches
  • Support design: 42 maintenance-free roller bearings
  • Drive mechanism: ANSI #50 direct chain drive with chain tensioner
  • Rotational speed: Adjustable from 3–12 RPM
  • Additionally, soft-start acceleration helps reduce sudden load movement.
  • Drive motor: ½ HP AC variable-speed motor
  • Final-cycle deceleration: Slows the load before stopping.
  • Positive-stop alignment: Returns the turntable to a repeatable position.
  • Surround deck: Protects the turntable and surrounding components.
  • Three-sided loading access: Supports flexible machine placement.
  • Accu-Count positioning: Helps maintain exact turntable alignment.
  • Front and rear forklift ports: Allow the machine to be relocated within the facility.

For example, facilities can add a 60-inch-long × 48-inch-wide ramp for manual pallet-jack loading. Additionally, porch extensions can provide the level entry space required by some powered pallet jacks.

Film Carriage Elevator

  • Elevator motor: ½ HP AC variable-speed motor
  • Carriage drive: ANSI #40 direct chain system
  • Shock dampener: Helps protect the carriage-drive assembly.
  • Anti-fall device: Provides additional carriage safety.
  • Furthermore, the guidance system supports maintenance-free operation.

Super Rapid Thread II Film Delivery

  • Film width: Accommodates stretch film up to 20 inches wide
  • Pre-stretch range: Fixed ratios from 33% to 313%
  • Ratio adjustment: Uses a straightforward sprocket replacement
  • Film motor: ½ HP AC variable-speed motor
  • Dynamic dancer control: Provides electronic corner compensation.
  • As a result, film force remains more consistent around load corners.
  • Special threading device: Positions the film’s cling side correctly against the rollers and load.
  • Roller contact area: Helps reduce film slippage during wrapping.
  • Side-mounted carriage: Improves operator access and film loading.
  • Safety door: Automatically removes power when opened.
  • Carriage obstruction shutdown: Stops descent when the carriage detects interference.
  • Pre-stretch rollers: Cousins provides its published lifetime roller warranty.

The powered pre-stretch system extends the film before applying it to the pallet. Consequently, operators can cover more of the load with each roll while maintaining controlled containment force.

Programmable Operator Controls

  • LCD operator interface with integrated diagnostic information
  • Power off, on, and reset controls
  • Single-button automatic wrap-cycle start and pause
  • Cycle pause for applying protective top sheets
  • Reinforce-wrap control for selected areas
  • Base-first or top-first wrap sequences
  • Up-only or up-and-down wrapping programs
  • A, B, and C programmable wrap-recipe storage
  • Independent carriage raise and lower speeds
  • Operator-adjustable turntable speed
  • Separate top and bottom wrap counts from 1–12 revolutions
  • Reduced film-tension settings for the top or bottom of a load
  • Force-to-load film-tension control
  • Turntable jog function
  • Manual carriage raise and lower controls
  • Emergency-stop button
  • Triple-beam photo eye for dark or reflective products

For example, operators can store one program for stable cartons, another for lightweight products, and a third for pallets requiring additional reinforcement. Moreover, separate top and bottom wrap counts allow operators to concentrate film where the load needs greater containment.

Electrical Requirements

  • Input voltage: 115 volts
  • Electrical phase: Single phase
  • Required amperage: 20 amps
  • Supply frequency: 60 Hz
  • Drive technology: AC variable-speed motors

Although the machine uses 115-volt single-phase power, it requires a 20-amp electrical supply. Therefore, facilities should verify the available circuit and installation location before delivery.

Heavy-Duty Construction and Safety Features

  • Machine frame: All structural-steel construction
  • Tower design: Structural-steel tubing with protective sheet-metal covers
  • Exterior finish: Electrostatic powder-coated paint
  • Portable base: Includes front and rear forklift-access tubes
  • Enclosed components: Help protect motors, wiring, and drive assemblies
  • Safety-door interlock: Removes carriage power when the access door opens
  • Carriage protection: Includes an anti-fall safety device
  • Obstruction detection: Stops carriage descent when interference occurs
  • Emergency control: Allows the operator to stop machine movement immediately
  • Soft-start rotation: Helps maintain load stability during acceleration

Therefore, the 2100-SRT can withstand regular industrial use while maintaining accessible controls and operator safeguards.

How the Cousins 2100-SRT Pallet Wrapper Works

First, the operator places the pallet onto the low-profile turntable using a forklift or pallet jack. Next, the operator attaches the stretch film to the pallet and selects the appropriate A, B, or C wrap program.

Once the automatic cycle begins, the turntable rotates while the film carriage travels along the tower. Meanwhile, the triple-beam photo eye detects the load height, including products with dark or reflective surfaces. The selected settings then control turntable speed, carriage movement, film force, and the number of top and bottom wraps.

Finally, the carriage returns to its starting position, and the turntable stops at its aligned location. The operator can then cut the film and remove the secured pallet.

Why Choose a Low-Profile Pallet Wrapper?

Low-profile pallet wrappers work well in facilities that use pallet jacks, forklifts, or a combination of both. Because the turntable sits close to the floor, operators can roll palletized loads onto the machine when using the appropriate ramp.

As a result, the 2100-SRT supports flexible material handling in manufacturing and warehouse environments. The surround deck also protects the turntable while allowing three-sided loading access.

However, operations that load pallets exclusively with forklifts may prefer the CousinsCousins 2100-SRT high-profile pallet wrapper. The correct configuration ultimately depends on the facility’s pallet-handling equipment and available floor space.

Improving Film Utilization and Load Containment

Manual wrapping often produces inconsistent film tension, wrap patterns, and load containment. In contrast, the 2100-SRT applies repeatable machine-controlled settings to each pallet.

Because the Super Rapid Thread II system stretches film before application, it can increase the amount of coverage produced from each roll. Meanwhile, electronic dancer control adjusts film force as the load moves through corners.

As a result, the system can help reduce unnecessary film usage while maintaining secure containment. However, the correct film, pre-stretch ratio, and wrap settings still depend on the product and shipping environment.

Semi-Automatic Wrapping for Growing Operations

The 2100-SRT provides machine-controlled wrapping while allowing the operator to manage pallet loading, film attachment, and film cutting. Therefore, it offers a practical balance between productivity, flexibility, and equipment investment.

For many facilities, semi-automatic operation significantly improves consistency compared with hand wrapping. Additionally, stored wrap programs make it easier to repeat settings across operators and shifts.

Facilities evaluating future automation can review Ameripak’s comparison of semi-automatic and automatic stretch wrappers.

Why Purchase Cousins Equipment Through Ameripak?

Ameripak is a Cousins Packaging Master Distributor, giving customers access to the Cousins equipment line with experienced application guidance and ongoing support. Instead of simply selecting a machine from a catalog, customers receive help matching the wrapper and available options to their products, pallet dimensions, loading methods, production volume, and containment goals.

As a result, customers can purchase with greater confidence that Ameripak has properly configured the equipment for their application. Moreover, Ameripak serves as a knowledgeable point of contact before, during, and after the purchase.

Advantages of purchasing Cousins equipment through Ameripak include:

  • Application review and equipment-selection assistance
  • Additionally, guidance is available when choosing low-profile, high-profile, semi-automatic, or automatic systems.
  • Configuration support for ramps, tower extensions, film carriages, scales, roping devices, and other options
  • Coordination with Cousins Packaging for specialized applications
  • Equipment startup and installation assistance
  • Furthermore, Ameripak can recommend stretch film based on load and containment requirements.
  • Replacement-parts, technical-support, and preventative-maintenance capabilities
  • Finally, customers receive support from a veteran-owned packaging company with more than 40 years of industry experience.

Furthermore, Ameripak can support the complete wrapping application rather than supplying only the machine. Therefore, customers have one experienced resource for equipment, stretch film, parts, service, and future system improvements.

Available Configuration Options

Available options may include:

  • Manual pallet-jack loading ramp
  • Porch extensions for powered pallet jacks
  • Increased wrap-height tower
  • Base extension for larger load diagonals
  • Dust-resistant control package
  • Cold-weather or freezer configuration
  • Red and green status beacon
  • 30-inch film carriage
  • Dual-turntable configuration
  • Integrated load-cell and scale packages
  • Scale ramp and porch extensions
  • Film-splitting and roping devices
  • Pallet-lock roping system
  • Starter spare-parts kit

Because applications differ, buyers should select options according to pallet dimensions, loading method, operating temperature, film requirements, and production goals. Therefore, an application review can help prevent unnecessary features or an incomplete machine configuration.

Common Applications

The Cousins 2100-SRT pallet wrapper is well suited for:

  • Finished pallet loads
  • Manufacturing products
  • Building materials
  • Food and beverage pallets
  • Consumer goods
  • Agricultural products
  • Industrial components
  • Warehoused inventory
  • Distribution shipments
  • Export pallets

For example, the programmable controls can accommodate stable boxed loads, mixed products, and pallets requiring additional reinforcement. Similarly, adjustable film force helps protect lightweight products because excessive tension could damage them.

Why Choose the Cousins 2100-SRT Pallet Wrapper?

The 2100-SRT combines low-profile loading, powered pre-stretch technology, programmable controls, and heavy-duty construction. Moreover, its three stored wrap programs make it easier to maintain consistent results across different products and operators.

In addition, available options allow the machine to address specialized loading, environmental, weighing, and containment requirements. Overall, the Cousins 2100-SRT provides a proven wrapping platform for operations focused on productivity, film efficiency, and dependable load containment.

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