4100-45-OHA Conveyorized Automatic Pallet Wrapper
Suitable for production line applications, the 4100-45-OHA can handle up to 45 loads per hour. Our straightforward conveyor system design enables you to specify the features you need for your wrapping solution.
PRODUCTION SPEED:
- 45 loads per hour throughout
NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time
LOAD CAPACITY:
- Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static
- Maximum load size: 50″ W x 50″ L (71″ max. load diagonal) x 80″ H (plus up to 4″ top overlap)
- Minimum load size: 30″ W x 30″ L x 24″ H
FILM CARRIAGE ELEVATOR:
- 1/2 HP AC variable speed motor
- Direct flat belt drive system
- Maintenance-free 12 point carriage guidance system
FILM DELIVERY SYSTEM:
- Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
- Special Film Threading Device: Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load
- 1/2 HP AC variable speed motor
- Fully electronic dynamic dancer corner compensation
- 33% to 313% fixed stretch capability
- Pre-stretch ratio variable using easy sprocket change
- Rapid Thread ™ Safety Door with auto power cut-off switch
- Superior film-to-roller contact area
- Lifetime warranty on pre-stretch rollers
POWER ROLLER CONVEYOR:
- Basic system includes: 5ft Infeed section, 11ft Process/wrap zone section, and 5ft exit section
- Chain-driven live roller conveyor rated 4,000 lbs per section
- 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
- All rollers ANSI #40 chain-driven, roller to roller
- 54″ effective roller width
- Conveyor speeds 20 to 50 FPM (specify required speed) with electronic soft start
- Pass-line height – 18″ from floor to top of rollers
- 1/2 HP AC variable speed reversible TEFC motor on infeed & outfeed conveyors / 3/4 HP AC variable speed reversible TEFC motor on process conveyor
- Automatic load indexing and centering by photo-eye & PLC logic
ELECTRICAL INPUT:
- 208Y/120 Volts 3 Phase 60 Hz 30 Amps (other voltages available – consult factory)
PNEUMATIC REQUIREMENT:
- 3 CFM @ 80 PSI clean dry pneumatic supply required
- Filter/regulator c/w gauge & lock-out valve provided
TYPICAL SYSTEM DIMENSIONS:
- 252″ (L) x 148″ (W) x 157″ (H) (Standard includes Conveyors (L) and Control Panel (W) – all dimensions approximate)
AUTOMATION:
- Pneumatically actuated film clamp mechanism
- Pneumatically actuated film tail cut/wiper arm mechanism
- Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
CONTROL:
- PANASONIC FP-X Programmable Logic Controller (PLC)
- HMI Touchscreen Operator Interface Panel
- Illuminated Power Start / Reset button
- Emergency Stop button
- Wrap Cycle Start (rewrap) button
- Manual controls for rotary arm jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
- Wrap Bypass mode selector switch
- Separate film carriage elevator raise & lower speed controls
- Film tension (Force-to-Load) control
- Separate 1 to 12 revolution top & bottom wrap control
- Triple beam auto load height sensing photo-eye detects dark or shiny loads
- Broken film/out of film detection c/w automatic machine reset and fault beacon light
- Rotary arm and film carriage elevator dynamic braking
- NEMA 12 control panel and junction boxes
- Dust-tight slip ring assembly
- Non-proprietary UL/CSA approved components
STRUCTURAL:
- All structural steel construction
- Structural tube machine tower & frame
- Electro-static powder coated paint finish
SAFETY:
- Personnel Safety – Rotary Arm Obstruction Emergency Stop Sensor
- Wire mesh safety barriers enclose the wrap zone to prevent personnel intrusion
- Operator Access Gates c/w Safety Interlock Switches disable machine operation when gate(s) opened
- Hard-wired emergency stop and operator access gate circuits with Category 3 dual-channel safety relays
