6100-45-CTA Conveyorized Automatic Pallet Wrapper

6100-45-CTA Conveyorized Automatic Pallet Wrapper

The 6100-45-CTA Conveyorized Automatic Pallet Wrapper offers design features and adjustments that eliminate film breaks, reducing downtime. Built with quality components and supported by a local qualified distributor, this machine delivers reliable performance and long-term value.

Production Speed

• Up to 45 loads per hour throughout
• Note: Process rates will vary with load size, number of wraps, and forklift load/unload time

Load Capacity

• Maximum Load Weight: 4,000 lbs dynamic / 12,000 lbs static
• Maximum Load Size: 50″ W × 50″ L (71″ diagonal) × 82″ H (+ up to 4″ top overlap)
• Minimum Load Size: 30″ W × 30″ L × 24″ H

Turntable

• 80″ diameter skirted turntable
• 4,000 lbs dynamic weight capacity
• 29″ diameter ring gear support system with direct pinion-to-gear drive
• 1–20 RPM variable rotational speed with soft start acceleration
• Final revolution deceleration and positive stop alignment
• Remote centralized lubrication for ring gear

Film Carriage Elevator

• ½ HP AC variable speed motor
• ANSI #40 direct chain drive with shock dampener and anti-fall safety device
• Maintenance-free 12-point carriage guidance system

Film Delivery System

• Super Rapid Thread II™ 20″ pre-stretch film carriage
• ½ HP DC variable speed motor
• Fully electronic dynamic dancer corner compensation
• 33%–313% fixed stretch capability (adjustable via sprocket change)
• Rapid Thread™ safety door with auto power cut-off
• Lifetime warranty on pre-stretch rollers

Power Roller Conveyor

• Includes: 5 ft infeed section, 80″ turntable section, and 5 ft exit section
• Chain-driven live roller conveyor rated 4,000 lbs per section
• 2½″ diameter 11-gauge rollers with 11/16″ hex axles on 3″ centers
• ANSI #40 roller-to-roller chain drive
• 54″ effective roller width
• Conveyor speed: 20–50 FPM (specify required speed), electronic soft start
• Pass-line height: 18″ from floor to top of rollers
• ½ HP AC variable-speed reversible TEFC motor
• Automatic load indexing and centering via photo-eye & PLC logic

Electrical Input

• 208Y/120 Volts, 3 Phase, 60 Hz, 30 Amps
• Other voltages available – consult factory

Pneumatic Requirement

• 3 CFM @ 80 PSI clean, dry pneumatic supply required
• Includes filter/regulator with gauge and lock-out valve

Typical System Dimensions

• 202″ L × 143″ W × 100″ H (standard dimensions approximate)

Automation

• Pneumatically actuated film clamp mechanism
• Pneumatically actuated film tail cut/wiper arm mechanism
• Ni-chrome impulse hot wire film cut-off with automatic cleaning cycle

Control

• PANASONIC FP-X Programmable Logic Controller (PLC)
• HMI touchscreen operator interface
• Illuminated Power Start / Reset button
• Emergency Stop and Wrap Cycle Start buttons
• Manual controls for turntable jog, film carriage raise/lower, film clamp, and conveyors
• Wrap Bypass mode selector switch
• Separate film carriage raise/lower speed controls
• Film tension (force-to-load) control
• 1–12 revolution top & bottom wrap control
• Triple-beam auto load height sensing photo-eye (detects dark or shiny loads)
• Broken/out-of-film detection with automatic machine reset & fault beacon
• Dynamic braking for turntable and film carriage
• NEMA 12 control panel and junction boxes
• Dust-tight slip ring assembly
• Non-proprietary UL/CSA-approved components

Structural

• All structural steel construction
• Forklift-portable base structure design
• Structural steel H-beam machine tower
• Electrostatic powder-coated paint finish

Safety

• Safety barriers enclose turntable section to prevent personnel intrusion
• Operator access gate with safety interlock disables operation when opened
• Hard-wired emergency stop and gate circuits with Category 3 dual-channel safety relays

Summary of Advantages

• High-speed performance — up to 45 loads per hour
• Fully automated conveyorized operation for maximum throughput
• Heavy-duty structural steel frame for long-term durability
• Reduced film breaks with Super Rapid Thread II™ carriage design
• Advanced PLC and touchscreen controls for easy operation
• Smooth, precise wrapping with electronic soft start and deceleration
• Comprehensive safety system with interlocks and guarded enclosure
• Minimal maintenance with remote lubrication and reliable drive components