Cousins HP-SWA A-ARM (High Profile) Automatic Pallet Wrapper

Manufacturer: Cousins Packaging
Model: HP-SWA A-ARM
Condition: New Equipment
Availability: Available

Fully Automatic High-Profile Wrapping from the Forklift Seat

HP-SWA A-ARM PALLET WRAPPER | DIRECT FORKLIFT LOADING | AUTOMATIC FILM HANDLING | ALL-ELECTRIC OPERATION

HP-SWA A-Arm Pallet Wrapper Overview

The HP-SWA A-Arm pallet wrapper is a fully automatic high-profile system that allows forklift operators to complete the wrapping cycle without repeatedly leaving the lift. Ameripak, a Cousins Packaging Master Distributor, offers the machine with experienced application support, configuration assistance, and ongoing technical guidance.

In particular, Cousins’ patented A-Arm automatically holds, attaches, and cuts the stretch film. As a result, the operator can place the pallet on the elevated turntable, initiate the cycle with a wireless remote, and remove the finished load without manually attaching or cutting film.

Because the system starts and ends the wrapping process near the top of the load, it can stabilize palletized products early in the cycle. In addition, the ending film tail remains near the top instead of the bottom of the pallet. Moreover, the HP-SWA can process up to 35 loads per hour, although actual production depends on load size, wrap settings, and forklift handling time.

HP-SWA A-Arm Pallet Wrapper Benefits

  • Automates stretch-film attachment, wrapping, cutting, and holding.
  • Additionally, wireless operation allows the operator to remain on the forklift.
  • Supports direct forklift loading without a pallet-jack ramp.
  • As a result, facilities can maintain an open and efficient wrapping area.
  • Handles pallet loads weighing up to 4,500 pounds dynamically.
  • Meanwhile, the turntable supports up to 10,000 pounds of static weight.
  • Uses all-electric A-Arm automation without pneumatic connections.
  • Therefore, facilities do not need an air compressor for standard operation.
  • Eliminates the traditional film clamp from the turntable.
  • Finally, powered pre-stretch technology helps improve film utilization and containment.

For comparison, facilities can review Ameripak’s guide to semi-automatic and automatic stretch wrappers.

HP-SWA A-Arm Pallet Wrapper Specifications

Production and Load Capacity

  • Production speed: Up to 35 loads per hour
  • Dynamic capacity: 4,500 pounds
  • Static weight limit: 10,000 pounds
  • Maximum load footprint: 64 inches wide × 64 inches long
  • Maximum load diagonal: 90 inches
  • Maximum load height: 75 inches

However, loads must remain stable and safely positioned throughout turntable rotation. Therefore, Ameripak should evaluate the pallet dimensions, weight distribution, product stability, and wrapping requirements before finalizing the machine configuration.

High-Profile Turntable System

  • Turntable design: 48-inch octagonal platform
  • Platform construction: 5/16-inch-thick formed-steel plate
  • Turntable height: Less than 11 inches above the floor
  • Support system: Heavy-duty four-point caster arrangement
  • Drive mechanism: ANSI #50 direct chain drive with chain tensioner
  • Rotational speed: Adjustable from 3–12 RPM
  • Additionally, soft-start acceleration helps reduce sudden load movement.
  • Drive motor: ½ HP AC variable-speed motor
  • Final-cycle deceleration: Slows the load before stopping.
  • Positive-stop alignment: Returns the turntable to a repeatable position.
  • Accu-Count positioning: Helps maintain exact turntable alignment.
  • Finally, front and rear forklift ports allow relocation within the facility.

The elevated platform allows forklifts to place palletized loads directly onto the turntable. Consequently, the HP-SWA does not require the approach space associated with a pallet-jack loading ramp.

Film Carriage Elevator

  • Elevator motor: ½ HP AC variable-speed motor
  • Carriage drive: ANSI #40 direct chain system
  • Shock dampener: Helps protect the carriage-drive assembly.
  • Additionally, an anti-fall device provides extra carriage protection.
  • Furthermore, the guidance system supports dependable long-term operation.

Super Rapid Thread II Film Delivery

  • Film width: Accommodates stretch film up to 20 inches wide
  • Pre-stretch range: Fixed ratios from 33% to 313%
  • Ratio adjustment: Uses a straightforward sprocket replacement
  • Film motor: ½ HP AC variable-speed motor
  • Dynamic dancer control: Provides electronic corner compensation.
  • As a result, film force remains more consistent around load corners.
  • Special threading device: Positions the film’s cling side correctly against the rollers and load.
  • Meanwhile, increased roller contact helps reduce film slippage.
  • Side-mounted carriage: Improves operator access and film loading.
  • Safety door: Automatically removes power when opened.
  • Carriage obstruction shutdown: Stops descent when the carriage detects interference.
  • Finally, the pre-stretch rollers carry Cousins’ published lifetime roller warranty.

The powered pre-stretch system extends the film before applying it to the pallet. Consequently, operators can cover more of the load with each roll while maintaining controlled containment force.

Patented All-Electric A-Arm Automation

Cousins’ exclusive A-Arm starts and ends each wrapping cycle at the top of the pallet load. First, the mechanism holds and attaches the film so the turntable can begin wrapping. Consequently, the early film placement helps stabilize the upper portion of the load.

Unlike systems that use a powered film clamp on the turntable, the A-Arm manages the film away from the rotating platform. As a result, debris or pallet-placement errors cannot damage a turntable-mounted clamp.

Moreover, the all-electric design eliminates pneumatic air connections and compressors. Therefore, facilities can reduce noise and avoid maintaining a separate compressed-air supply for standard operation.

A-Arm Performance Advantages

  • Automatically holds and attaches the film at the beginning of the cycle.
  • Additionally, the A-Arm cuts and secures the film when wrapping finishes.
  • Starts the wrap pattern near the top of the pallet.
  • As a result, the machine can stabilize the load earlier in the cycle.
  • Places the ending film tail near the top of the load.
  • Meanwhile, selectable top banding supports loads that require added upper reinforcement.
  • Eliminates the need for a film clamp on the turntable.
  • Therefore, no electrical slip rings supply power to a rotating clamp.
  • Uses an anti-fall safety device for the A-Arm assembly.
  • Finally, automated load scanning helps the mechanism avoid uneven upper layers.

Automatic Load Scanning

First, the system scans the pallet during the initial turntable revolution. Consequently, the A-Arm can identify uneven or partially stacked upper layers and adjust its operating height to clear potential obstructions.

In addition, load placement does not need to be as exact as it would with some clamp-based automatic systems. However, operators must still position every pallet safely within the machine’s published load limits.

Programmable Operator Controls

Wrap-Program and Film Controls

  • A, B, and C programmable wrap-recipe storage
  • Additionally, operators can select base-first or top-first wrap sequences.
  • Separate top and bottom wrap counts from 1–12 revolutions
  • Meanwhile, reinforce-wrap control adds film to selected load areas.
  • Reduced film-tension settings for the top or bottom of a load
  • Force-to-load film-tension adjustment
  • Independent carriage raise and lower speeds
  • Operator-adjustable turntable speed
  • Cycle pause for applying protective top sheets
  • Finally, a cycle counter helps track production.

For example, operators can store one program for stable cartons, another for lightweight products, and a third for pallets requiring additional reinforcement. Moreover, separate wrap counts allow operators to concentrate film where the load needs greater containment.

Operator, Remote, and Safety Controls

  • LCD operator interface with integrated diagnostic information
  • Power off, on, and reset controls
  • Additionally, single-button controls start or pause the automatic cycle.
  • Wireless remote cycle operation
  • Turntable jog function
  • Meanwhile, manual controls raise or lower the film carriage.
  • Emergency-stop button
  • Triple-beam photo eye for dark or reflective products
  • Finally, optional password protection can secure stored settings when specified on the purchase order.

Therefore, the control system combines automatic operation with the manual functions needed for setup, adjustment, and troubleshooting.

Electrical Requirements

  • Input voltage: 115 volts
  • Electrical phase: Single phase
  • Required amperage: 15 amps
  • Supply frequency: 60 Hz
  • Automation: All-electric with no standard pneumatic requirement

Because the machine uses 115-volt single-phase power, many facilities can install it without specialized high-voltage infrastructure. However, facilities should still review the electrical supply and installation location before delivery.

Heavy-Duty Construction and Safety Features

  • Machine frame: All structural-steel construction
  • Exterior finish: Electrostatic powder-coated paint
  • Portable base: Includes front and rear forklift-access tubes
  • Additionally, A-Arm protection includes an anti-fall safety device.
  • First-revolution scanning: Helps identify uneven top layers.
  • Meanwhile, the safety-door interlock removes carriage power when the access door opens.
  • Carriage obstruction detection: Stops downward movement when interference occurs.
  • Emergency control: Allows the operator to stop machine movement immediately.
  • Soft-start rotation: Helps maintain load stability during acceleration.
  • Finally, positive-stop alignment returns the turntable to a repeatable position.

Therefore, the HP-SWA combines automatic film handling with the durability and safeguards required for industrial pallet-wrapping applications.

How the HP-SWA A-Arm Pallet Wrapper Works

First, a forklift operator places the pallet directly onto the elevated turntable. Next, the operator selects the desired wrap program and starts the cycle with the wireless remote.

During the first revolution, the machine scans the load and positions the A-Arm to avoid uneven upper layers. The A-Arm then attaches the film near the top while the turntable begins rotating.

Meanwhile, the film carriage follows the selected wrap pattern and applies the programmed top, bottom, and reinforcement wraps. In addition, the powered pre-stretch system controls film force throughout the cycle.

Finally, the A-Arm cuts and holds the film near the top of the load. As a result, the operator can remove the wrapped pallet without leaving the forklift to cut or secure the film manually.

Why Choose a High-Profile Automatic Wrapper?

A high-profile automatic wrapper works especially well in operations that use forklifts for pallet handling. Because the platform supports direct forklift loading, facilities do not need a ramp or pallet-jack approach area.

As a result, the HP-SWA can improve traffic flow around the wrapping station. Moreover, it combines forklift loading with automatic film attachment and cutting.

However, operations that regularly use manual or powered pallet jacks may prefer the Cousins LP-SWA low-profile automatic pallet wrapper. The correct configuration depends on the facility’s material-handling equipment and available floor space.

For additional guidance, facilities can review Ameripak’s comparison of low-profile and high-profile pallet wrappers.

HP-SWA A-Arm Versus Semi-Automatic Wrapping

A semi-automatic wrapper still requires an operator to attach and cut the stretch film. In contrast, the HP-SWA completes those tasks automatically.

Therefore, the A-Arm system makes sense for operations seeking to reduce repeated forklift dismounts and manual film handling. In addition, automatic operation can help maintain a more consistent workflow across operators and shifts.

Why Purchase Cousins Equipment Through Ameripak?

Ameripak is a Cousins Packaging Master Distributor, giving customers access to the Cousins equipment line with experienced application guidance and ongoing support. Instead of simply selecting a machine from a catalog, customers receive help matching the wrapper and available options to their products, pallet dimensions, loading methods, production volume, and automation goals.

As a result, customers can purchase with greater confidence that Ameripak has properly configured the equipment for their application. Moreover, Ameripak serves as a knowledgeable point of contact before, during, and after the purchase.

Ameripak Support Advantages

  • Application review and equipment-selection assistance
  • Additionally, guidance is available when choosing semi-automatic, automatic, low-profile, or high-profile systems.
  • Configuration support for remotes, tower extensions, scales, roping devices, and other options
  • Coordination with Cousins Packaging for specialized applications
  • Meanwhile, Ameripak can assist with equipment startup and installation.
  • Stretch-film recommendations based on load and containment requirements
  • Furthermore, customers receive replacement-parts, technical-support, and preventative-maintenance capabilities.
  • Finally, Ameripak is a veteran-owned packaging company with more than 40 years of industry experience.

Ameripak can support the complete wrapping application rather than supplying only the machine. Therefore, customers have one experienced resource for equipment, stretch film, parts, service, and future system improvements.

Available Configuration Options

  • Additional wireless remote transmitter
  • For example, a four-button remote can provide A, B, and C program selection.
  • Increased wrap-height tower
  • Five-inch tower pedestal
  • Base extension for larger load diagonals
  • Additionally, a dust-resistant package protects controls in challenging environments.
  • Cold-weather or freezer configuration
  • Broken-film or out-of-film detection
  • Meanwhile, a red and green beacon can display machine status.
  • Platform or integrated load-cell scales
  • Pallet-lock roping system
  • Automatic film-slitting or roping devices
  • Finally, a starter spare-parts kit supports routine maintenance planning.

Because applications differ, buyers should select options according to pallet dimensions, operating temperature, film requirements, weighing needs, and production goals. Therefore, an application review can help prevent unnecessary features or an incomplete machine configuration.

Common Applications

The HP-SWA A-Arm pallet wrapper is well suited for:

  • High-volume forklift operations
  • Manufacturing products
  • Building materials
  • Food and beverage pallets
  • Consumer goods
  • Agricultural products
  • Industrial components
  • Warehoused inventory
  • Distribution loads
  • Export pallets

For example, automatic load scanning supports pallets with uneven or partially stacked upper layers. Similarly, adjustable film force helps protect lightweight products because excessive tension could damage them.

Why Choose the HP-SWA A-Arm Pallet Wrapper?

The HP-SWA combines automatic film handling, wireless forklift operation, powered pre-stretch technology, and heavy-duty construction. Moreover, its all-electric design eliminates the need for standard pneumatic connections or a turntable-mounted film clamp.

In addition, available options allow the machine to address specialized environmental, weighing, film-handling, and containment requirements. Overall, the Cousins HP-SWA provides an automatic high-profile wrapping platform for operations focused on productivity, labor efficiency, and consistent load containment.

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